Continuous Agitated Jacketed Tank Reactor
Basic Info
Model No.: DFG50-DFG3000
Product Description
Products Description
The reaction kettle is generally used in the production process of hydrolysis, neutralization, crystallization, distillation and evaporation in medicine, chemical industry, food industry and light industry.It has the characteristics of rapid heating, hightemperature resistance, corrosion resistance, hygienic, no environmental pollution, no need for automatic heating of boiler, easy to use and so on. Agitator with anchor type, frame type, impeller or turbine, using cycloidal reducer, gear reducer, and frequency control; Mechanical seal sealing device meeting sanitary standard. full jacket, half pipe coil, cooling / heating coil structure available, heating mode with steam, electric heating; heat conduction oil. Can be arbitrarily selected according to the user's technique.
Reaction Kettle
Material：SS304, SS316L, Titanium, Hastelloy, PTFE lined and Other materials
Application：This equipment is used in the process of hydrolysis,neutralization,crystallization,distillation and evaporation in pharmaceutical,chemical, food, light and other industries
Structural Feature
➤The reaction kettle is composed of kettle body, kettle cover, agitator, heating jacket, supporting and driving devices, seal devices, and etc. and equipped with electric heating rods.
➤Considering clients’ different producing technology and operating conditions, usually mixing patterns are divided into anchor,propeller, turbo, push or frame. The support seat has two kinds, hanging or back supporting type. There are holes for oil in and out, venting, and temperature monitoring in the jacket. At the bottom of the kettle, there is a discharge hole.Cycloidal pinwheel reducer, variable-speed reducer and others could be applied in the rotating mechanism. The sealing device can use machines; Sleeve, semi-tube and coil pipe structure can be used in heating and cooling. There are several heating mode,such as steam, electric heating, heat conduction oil, etc. In order to meet different requirements of acid-and alkali-proof,high temperature resistance, wear resistance, corrosion resistance and others under diffrent working environments, reaction kettles can be designed and manufactured based on clients’ requests.
Operating Requirements
➤The vent pipe installed in the upper part of the jacket should be unblocked.
➤Oil should be slowly heated, especially in the first warming period, you should pay attention to preventing oil and steam from blasting boiling.
➤If there are no materials (heat absorbing medium) in the kettle, don’t heat jacket for testing.
➤The heating speed and insulation status(on/off) can be adjusted by valves or temperature controller
| Specification (L) | Inner tank diameter (mm) | Jacket diameter (mm) | Motor Power (kw) | Rotational Speed (r.p.m) |
| 30 | 400 | 500 | 0.6-1.1 | 60-80 |
| 50 | 500 | 600 | 0.6-1.1 | 60-80 |
| ... | ... | ... | ... | ... |
| 32000 | 3000 | 3200 | 37 | 50-100 |
| Type | Nominal Capacity (L) | Actual Capacity (L) | Tlectro-thermal power | Oil Jacket VOlume (L) | The Size of the pot(mm) | Jacket Size (mm) | External Size (mm) | Power (n/k) | Mixing Soeed (r.p.m) |
| DFG50 | 50 | 78 | 4*2KW | 96 | 400 | 600 | 824*2015 | 1450/1.1 | 80 |
| DFG100 | 100 | 127 | 6*2KW | 127 | 500 | 700 | 1004*2120 | 1450/1.1 | 80 |
| ... | ... | ... | ... | ... | ... | ... | ... | ... | ... |
| DFG3000 | 3000 | 3056 | 18*5KW | 800 | 1600 | 1800 | 2250*4250 | 1450/4 | 80 |
Design / Calculation Software
1. Multifunctional “Three in One” (filtering, washing and drying)
3. Sterile double-cone dryer
4. Rake Vacuum Dryer /Paddle Vacuum Dryer
5. Plate-fin Heat Exchanger
➤Our advantage
1. Special Equipment: Pressure Equipment, Equipment made of anti-corrosion materials, Sterile Equipment
Equipment made of anti-corrosion materials includes: anti-corrosion lining plastic/ PTFE/ enamel,
2.Customized Design: Double-Cone in 20L-20m³
Rake Dryer (with mechanical seal) in 16 m³
DN300-DN600 “Three in One”
3.Design/Calculation Software
➤Scope of business
1. On-site Inspection
Product Categories : Stainless Steel Reactor > Reaction Kettle